Product Description
Welcome to explore our range of conveyor rollers tailored to various standards, diameters, lengths, and types.
We take pride in producing high-quality solutions that meet your specific needs. Don’t hesitate to reach out to us with your requirements and let us exceed your expectations.
Product Description
| Description | Fabrication Services flat belt idler pulley for belt conveyor |
| Application | Used in electric power, metallurgy,mine,coal, cement,steel,chemical, port, hydroelectric power and grain industries |
| Pipe/Tube/Shell | 1)Material:Q235 Steel |
| 2)Diameter:30cm-300cm | |
| 3)Length:500mm-5000mm,depends on the belt width of the conveyor | |
| Shaft/Axis | Material:#45 Steel |
| Bearing | Big roving crack, deep groove ball with double sealing |
| Welding | Pipe and bearing housing with automatic welding |
| Surface | Smooth steel color surface, rubber lagging surface |
| Color | Red,green,blue or as require |
| Service life | More than 30,000 hours |
| Standard | GB,ISO,DIN,CEMA,JIS |
Feature of motorized conveyor pulley
1. Steady running, reliable quality and reduce maintenance;
2. Less movement longitudinally, rotating smoothly, extends the life span;
3. Various bearing housing and sealing structure are available for the customers choice;
4. Multipass labyrinthine sealing, preventing the mixed dirt and water immersed;
5. Manufacturing by steel pipe specially for of high precision roller, ensuring the strong load, low shaking and less noise.
Our Advantages
Our Advantages:
- Experienced manufacturer specializing in electric rollers.
- ISO9001 certified company located in the mechanical and electrical capital of China.
- Products have obtained safety mark certificates and explosion-proof certificates.
- Advanced equipment and precision production capabilities.
- Successfully applied products to large state-owned enterprises.
- Committed to customer satisfaction and continuous improvement.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is a manufacturer mainly engaged in the production of electric rollers. Our company is located in the HangZhou area of ZheJiang Province, and our series of products such as electric rollers are of high quality and affordable.
Welcome to consult and purchase.
HangZhou Xihu (West Lake) Dis. Machinery Co., Ltd. is located in the famous mechanical and electrical capital of China – Xihu (West Lake) Dis.. Our company has passed the ISO9001 quality system certification, and the electric drum is the first in the industry to obtain the safety mark certificate and explosion-proof certificate for mining products. We have advanced equipment for casting, forging, welding, heat treatment, chemical analysis type experiments, and have introduced a batch of precision production equipment and testing equipment such as CNC gear grinding machines, CNC boring and milling machines, worm grinding machines, and carbon nitrogen co infiltration furnaces.
Our products have been successfully applied to large state-owned enterprises such as GHangZhouba Group, CHINAMFG Petrochemical, CHINAMFG Oilfield, Xihu (West Lake) Dis. Mining Group, Shougang, Hangang, Taigang, Jigang, Yigang, and Baosteel Group.
The company always adheres to the development measures of emphasizing both introduction, absorption, and research and development, and continues to adhere to the business philosophy of “building a city with integrity”. With customer satisfaction as the center, continuous improvement as the driving force, and the unremitting efforts of all employees, we provide users with satisfactory products and services.
We are all sincere and virtuous, and we strive for CHINAMFG and success!
For more details, please feel free to contact us!
Packaging & Shipping
FAQ
Q1. Are you a manufacturer?
A. Yes, we have been manufacturing and selling conveyor belts for 20 years.
Q2. Can you produce belts of my own brand?
A: Yes, we can.
Q3. What about the lead time?
A. 1) Sample 5~14 days 2) 15~30 days according to the order quantity
Q4. What are the payment terms?
A. We prefer T/T, 30% of the order is prepaid, and the remaining 70% is paid before shipment
Q5. How do you guarantee product quality?
A. 1) R&D center with independent design and development capabilities 2) We have an independent testing laboratory with full performance testing capabilities for conveyor belts.
We can test various materials, rubber, fabrics, semi-finished products and finished products.
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| Material: | Aluminum Alloy |
|---|---|
| Surface Treatment: | Baking Paint |
| Motor Type: | Frequency Control Motor |
| Installation: | Slope |
| Warranty: | 1.5 Years |
| Machinery Test Report: | Provided |
| Samples: |
US$ 300/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What safety considerations should be kept in mind when working with idler pulleys?
Working with idler pulleys requires adherence to proper safety practices to prevent accidents and injuries. Here are some important safety considerations to keep in mind:
1. Lockout/Tagout Procedures:
Prior to any maintenance or repair work involving idler pulleys, follow lockout/tagout procedures to isolate the power source and ensure the equipment is de-energized. This prevents unexpected startup and potential entanglement hazards.
2. Personal Protective Equipment (PPE):
Wear appropriate personal protective equipment, such as safety glasses, gloves, and protective clothing, when working with idler pulleys. PPE helps protect against potential hazards such as flying debris, sharp edges, or accidental contact with rotating parts.
3. Training and Knowledge:
Ensure that personnel working with idler pulleys are trained and knowledgeable about the equipment and its safe operation. They should understand proper installation, maintenance, and adjustment procedures to minimize risks.
4. Equipment Inspection:
Regularly inspect idler pulleys for signs of wear, damage, or misalignment. Replace any worn or damaged pulleys promptly to ensure safe operation and prevent unexpected failures.
5. Proper Guarding:
Ensure that idler pulleys are properly guarded to prevent accidental contact. Install adequate barriers, covers, or shields to prevent fingers, clothing, or other objects from coming into contact with rotating pulleys.
6. Safe Work Practices:
Follow safe work practices when working with idler pulleys. Avoid wearing loose clothing or jewelry that could get caught in the pulleys. Use appropriate tools and techniques when installing or adjusting belts to minimize the risk of injury.
7. Risk Assessment:
Conduct a thorough risk assessment of the work area and the specific tasks involving idler pulleys. Identify potential hazards, such as pinch points, sharp edges, or inadequate lighting, and take appropriate measures to mitigate the risks.
8. Emergency Procedures:
Establish clear emergency procedures in the event of an accident or injury. Ensure that personnel know how to respond to incidents, provide first aid if necessary, and contact medical assistance.
It is important to note that the above safety considerations are general guidelines. Always refer to the specific safety guidelines and recommendations provided by the equipment manufacturer and follow any applicable regulations and standards in your region to ensure the highest level of safety when working with idler pulleys.
How do idler pulleys impact the performance of automotive and industrial systems?
Idler pulleys play a crucial role in the performance of automotive and industrial systems. Here’s a detailed explanation of how idler pulleys impact the performance of these systems:
1. Belt Tension and Stability:
Idler pulleys help maintain proper belt tension in automotive and industrial systems. They guide and support the belts, ensuring they remain engaged with the pulleys and operate with the desired tension. Proper belt tension is crucial for efficient power transmission, preventing slippage, and maintaining stability in the system. Idler pulleys contribute to the overall reliability and performance of the system by ensuring consistent and reliable belt tension.
2. Belt Routing and Alignment:
Idler pulleys assist in routing and aligning belts in automotive and industrial systems. They are strategically positioned to guide the belts along the desired path, ensuring they are properly aligned with other pulleys and components. Correct belt routing and alignment minimize wear, reduce noise, and optimize power transfer efficiency. Idler pulleys help maintain the desired belt alignment, which is crucial for the smooth operation and longevity of the system.
3. Load Distribution:
Idler pulleys contribute to the even distribution of loads in automotive and industrial systems. By guiding the belts and supporting their movement, idler pulleys help distribute the load evenly across the system. This helps prevent excessive stress on specific components and promotes balanced wear and tear. Proper load distribution enhances the overall performance, reliability, and lifespan of the system.
4. Noise and Vibration Reduction:
Idler pulleys play a role in reducing noise and vibration in automotive and industrial systems. They help dampen vibrations caused by belt operation, minimizing noise and improving the comfort and user experience. By reducing noise and vibration levels, idler pulleys contribute to a quieter and smoother operation of the system.
5. System Efficiency and Energy Conservation:
Efficient idler pulley operation positively impacts the overall efficiency of automotive and industrial systems. Well-designed idler pulleys with low friction and proper bearing selection minimize power losses and maximize energy conservation. Idler pulleys that operate smoothly and efficiently contribute to improved system performance and reduced energy consumption.
6. Component Protection:
Idler pulleys help protect other system components, such as belts, by ensuring proper tension, alignment, and load distribution. By maintaining optimal belt operation, idler pulleys prevent excessive wear, slippage, and premature failure of belts and other related components. This protection enhances the reliability and longevity of the entire system.
7. System Reliability and Durability:
The proper functioning of idler pulleys is crucial for the overall reliability and durability of automotive and industrial systems. Idler pulleys that are correctly sized, well-maintained, and appropriately lubricated contribute to the smooth and continuous operation of the system. They help minimize downtime, reduce the risk of component failure, and ensure the system can perform its intended functions reliably over an extended period.
Overall, idler pulleys have a significant impact on the performance, efficiency, reliability, and durability of automotive and industrial systems. Their role in maintaining belt tension, routing and alignment, load distribution, noise reduction, system efficiency, component protection, and overall system reliability makes them essential components in these applications.
In which machinery and systems are idler pulleys commonly used?
Idler pulleys find wide applications in various machinery and systems where belt-driven power transmission is employed. Here are some common examples of machinery and systems where idler pulleys are commonly used:
1. Automotive Engines: Idler pulleys are utilized in automotive engines to guide and maintain tension in the accessory belts that drive components such as the alternator, water pump, power steering pump, and air conditioning compressor.
2. Conveyor Systems: Conveyor systems in industries like manufacturing, mining, and logistics use idler pulleys to support and guide the conveyor belts, ensuring smooth movement of materials along the desired path.
3. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems often incorporate idler pulleys in the belt drive arrangements to maintain proper tension and alignment of belts driving components like fans, blowers, and compressors.
4. Agricultural Machinery: Various agricultural equipment, such as combines, tractors, and harvesters, employ idler pulleys to guide and tension belts that drive components like belts for power take-off (PTO) systems, augers, and conveyors.
5. Printers and Copiers: Idler pulleys are used in printing and copying machines to guide and tension the belts that drive paper feed mechanisms, rollers, and other components involved in the printing process.
6. Exercise Equipment: Many types of exercise equipment, including treadmills, stationary bikes, and rowing machines, incorporate idler pulleys in their belt drive systems to guide and tension the belts that provide resistance or transmit power.
7. Industrial Machinery: Idler pulleys are commonly found in various industrial machinery applications, such as woodworking machines, textile machinery, packaging equipment, and printing presses, where belt drives are used for power transmission.
8. Power Tools: Belt-driven power tools, such as table saws, drill presses, and band saws, often utilize idler pulleys to redirect the belt path and maintain tension for efficient power transfer.
These are just a few examples, and idler pulleys can be found in a wide range of machinery and systems where belt-driven power transmission is employed. The specific design and size of idler pulleys may vary depending on the application and load requirements of the system.
editor by CX
2024-04-12