Product Description
Production description
Outdoor Power New Parts Idler Idler Pulley Replaces
- ID: 3/8″ | OD: 4 7/8″ | Height: 1-1/8″
- Compatible with MTD 38″, 42″, 46″ and 54″ Decks
- Compatible with Cub Cadet Parts: 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C
- Compatible with MTD Parts: 753-5711, 756- 0571 9B, 756- 0571 9C, 956- 0571 9, and 956- 0571 9C
Our advantages:Focus on the stamping/welding/bending of the metal parts for automotive and construction application more than 30 years.
Leading Equipment:welding robots ,continue gas stations,CNC machining centers,CNC pipe bending machines,laser cutting machine.
Inspection Equipments:CMM,Five Elemental Analyzers, Salt spray test machine,Tensile testing machine.
We now have 100 customers from all over the world.
1. We have own factory and 80% of staff in our company worked for more than 10 years.
2. We provide a competitive price.
3. High precision, tolerance can be within ±0.01mm.
4. 14 years’ export experience.
5. Small order also is welcomed.
6. We can also provide one-stop service, including mold and assembly.
7. NDA apply to all customers.
| Mold Material | DC01,DC04,DC06 |
| Tooling life Time | 100K times |
| Tooling Material | 1) AL1060, AL6061, AL6061, AL5052 2) Steel, mild steel, SPCC 3) SS201, SS303, SS304, SS316, SS316L 4) SPTE, galvanized sheet 5) Brass, copper |
| Surface Treatment | Anodized, powder coating, lacquer coating, black oxide |
| Salt and spy test | From 72-480 h |
| Size | 1) According to customers’ drawings 2) According to customers’ samples |
| Drawing Format | step, dwg, igs, pdf |
| Certificates | ISO 9001:2015 & IATF 16949 |
| Payment Term | T/T, L/C, Trade Assurance |
New Project Product Development Process
According to APQP process develpment plan from TS 16949 Quality Management System.
Raw Material Warehouse
Prepare the raw material according to customer delivery schedule and carry out FIFO exactly by ERP system.
Raw Material Chemical Element
Mechanical PropertiesTest Before Production ,the first step of the quality control.
Stamping Workshop
Overview of the Stamping workshop with cover the
Stamping equipment from 100T to 800T.
Hydraulic Press cover from 50T to 3100T.
With the mold(die,tooling) produce by ourselves we can customize all kinds of metal shape according to customer drawing call out.
Bending Workshop
CNC bending machine with servo control precise control the tolerance according to customer requirement.
The capacity of bending diameter reach to Φ135mm.
Welding Workshop
Welding robot with Synchronous workstation introduce from CHINAMFG Japan ,we had 23pcs welding arm with 64 pcs working stations,sheild welding support by Continuous gas supply station.
Brazing Welding For Pipe
Pipe with brazing welding can get perfect out appearance also reduce leaking on welding area.
Spot Welding (Resistance welding)
The ABB resistance welding robot can improve the welding joint strength also Improve spot welding efficiency.Reduce defects of traditional spot welding.
Surface Treatment
The coating line improves the efficiency, reduces the pollution to the environment, and the wastewater discharge after industrial treatment reaches the national standard.
Mold Workshop Warehouse
We can design and manufacture molds according to customer requirements,2500 square meter special for stamping mold warehouse.
Tooling Prepare
We simulated the workpiece by J-STAMPING software ,then we design the mold for metal sheet part ,not only it short the leadtime for development but also saving the cost for customer.
Gantry CNC machining center
The capacity of the CNC machining center can reach 3200*2500*1000mm,the tolerance can reach 0.008mm after test by CMM and Handy scHangZhou equipment.
Dimension Inspection
The mold and inspect gauge also the PPAP part was inspect by the CMM and Handy scHangZhou equipment.
ERP System In Our Company
All data support by ERP System, Cover From Raw Material Incoming To Shipment.
Customer Audit
* Evaluate the quality of customer service.
* Compare the quality with previously established goals.
* Identify gaps for improvement.
* Find ways to improve customer service.
* Gather all of the required data with Live Agent.
* Check activities.
Company Team
Team Working Together For Bright Future
ENJOY THE WORK, ENJOY THE LIFE.
Cooperative Partner
Thanks To Ford, CHINAMFG Moters, Toyota,CAMSD,FAW-VOLKSWAGEN, HONDA,JMC.
FAQ:
| 1. Do you provide samples? is it free or extra? |
| Yes, we can offer the sample for free charge but do not pay the cost of freight. |
| 2. How about the shipping cost? |
| The cost of shipping depends on the method you choose to obtain the goods. Express delivery is usually the fastest method, but it is also the most expensive method. Shipping is the best solution for large quantities. For the exact shipping cost, we can only provide you with detailed information after knowing the quantity, weight and dimension. |
| 3. Do you have Stock productions to sell? |
| Yes, of course. But we also offer OEM service. The mold is customized, Please send us some drawing. What information do you want to know if i want to get a quotation? a). The application for your products. b). Special package methods if you needs. |
| 4. Do you inspect the finished products? |
| Yes. Each step of products will be carried out inspection by QC department until shipping |
| Certification: | CE, ISO |
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| Pulley Sizes: | Type C |
| Manufacturing Process: | Forming |
| Samples: |
US$ 32.5/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What is the significance of proper alignment and tensioning in idler pulley systems?
Proper alignment and tensioning in idler pulley systems are of utmost significance for their optimal performance and longevity. Here’s a detailed explanation of the significance of proper alignment and tensioning:
1. Efficient Power Transmission:
Proper alignment and tensioning ensure efficient power transmission in idler pulley systems. When the belts or chains are correctly aligned with the pulleys, there is maximum contact and engagement, minimizing slippage and power loss. Optimal tensioning ensures that the belts or chains are appropriately tensioned, allowing for efficient transfer of power from the driving pulley to the driven pulley. Efficient power transmission improves the overall performance and productivity of the system.
2. Reduced Wear and Tear:
Proper alignment and tensioning help reduce wear and tear on belts, chains, pulleys, and other system components. Misalignment or inadequate tension can cause excessive stress, uneven loading, and premature wear. Misaligned belts or chains can rub against pulleys or adjacent components, leading to accelerated wear and potential damage. By ensuring proper alignment and tensioning, the system components experience minimal friction, resulting in reduced wear and extended service life.
3. Noise Reduction:
Proper alignment and tensioning contribute to noise reduction in idler pulley systems. Misaligned belts or chains can generate noise due to rubbing or vibration. Inadequate tensioning can cause belts or chains to slip or vibrate, resulting in noise generation. By aligning the belts or chains accurately and applying the correct tension, the system operates smoothly and quietly, enhancing the comfort and usability of the equipment.
4. System Stability and Reliability:
Proper alignment and tensioning promote system stability and reliability. When belts or chains are aligned correctly, they remain securely engaged with the pulleys, minimizing the risk of disengagement or derailing. Optimal tensioning ensures that the belts or chains maintain consistent tension, preventing slack or excessive tightness that could compromise system operation. A stable and reliable idler pulley system is crucial for maintaining continuous and trouble-free operation in various applications.
5. Extended Component Lifespan:
Proper alignment and tensioning help extend the lifespan of system components, including belts, chains, pulleys, and bearings. Misalignment and improper tensioning exert additional stress on these components, leading to accelerated wear and potential failure. By maintaining proper alignment and tension, the load is evenly distributed, reducing the strain on individual components and promoting their durability. Extended component lifespan translates to reduced maintenance costs and increased overall system productivity.
6. Safety:
Proper alignment and tensioning contribute to the safety of idler pulley systems. Misaligned belts or chains can pose safety hazards by coming into contact with surrounding equipment or personnel. Inadequate tensioning can result in sudden belt or chain disengagement, causing unexpected machine shutdowns or potential injuries. By ensuring proper alignment and tensioning, the risk of accidents or equipment damage is minimized, enhancing the safety of the working environment.
Overall, proper alignment and tensioning are vital for the efficient operation, reliability, longevity, noise reduction, and safety of idler pulley systems. Regular inspection, adjustment, and maintenance of alignment and tensioning parameters are essential to optimize system performance and maintain the integrity of the components involved.
What maintenance procedures are necessary to ensure the reliability of idler pulleys?
Maintenance procedures are essential to ensure the reliability and longevity of idler pulleys. Here’s a detailed explanation of the maintenance procedures necessary to ensure the reliability of idler pulleys:
1. Regular Inspection:
Regular visual inspections of idler pulleys are crucial to identify any signs of wear, damage, or misalignment. Inspect the pulleys for cracks, excessive wear on the grooves, or any unevenness in the surface. Also, check for proper alignment and ensure that the pulley spins freely without any wobbling. Regular inspections help detect early warning signs and allow for timely maintenance or replacement.
2. Lubrication:
Proper lubrication of idler pulleys is important to minimize friction and reduce wear. Refer to the manufacturer’s guidelines or specifications to determine the appropriate lubricant and lubrication intervals. Apply the lubricant to the pulley bearings as recommended, ensuring that the lubrication reaches all necessary points. Adequate lubrication helps maintain smooth rotation and prevents premature bearing failure.
3. Tension Adjustment:
Check and adjust the tension of the belts or chains guided by the idler pulleys as per the manufacturer’s recommendations. Proper tension ensures that the belts or chains remain engaged with the pulleys and prevents slippage. Use tension measuring tools or follow the recommended tensioning procedures to ensure accurate and consistent tension across the system.
4. Cleaning:
Regular cleaning of idler pulleys helps remove dirt, debris, and contaminants that can affect their performance. Use a suitable cleaning method, such as wiping with a clean cloth or using compressed air, to remove accumulated particles. Pay attention to the grooves and surfaces of the pulleys to ensure they are clean and free from any obstructions that could interfere with belt or chain operation.
5. Alignment Checks:
Periodically check the alignment of the idler pulleys with respect to the other pulleys in the system. Misaligned pulleys can cause belt or chain misalignment, leading to increased wear and reduced efficiency. Use alignment tools or techniques to assess and correct any misalignment issues, ensuring that the idler pulleys are properly aligned with the rest of the system.
6. Replacement:
Idler pulleys have a limited lifespan and may eventually require replacement. Follow the manufacturer’s guidelines or industry standards to determine the recommended replacement intervals. Replace idler pulleys that show signs of significant wear, damage, or if they no longer meet the required specifications. Regularly replacing worn-out or damaged idler pulleys helps maintain the reliability and performance of the system.
7. Record Keeping:
Maintain a record of maintenance activities performed on the idler pulleys. This record should include inspection dates, lubrication schedules, tension adjustment details, cleaning procedures, alignment checks, and replacement dates. Keeping accurate records helps track maintenance history, identify patterns, and plan future maintenance activities effectively.
By following these maintenance procedures, you can ensure the reliability of idler pulleys, minimize downtime, and extend their service life. Regular inspections, proper lubrication, tension adjustment, cleaning, alignment checks, replacement when necessary, and maintaining comprehensive records will contribute to the smooth and efficient operation of the idler pulleys and the overall mechanical system.
In which machinery and systems are idler pulleys commonly used?
Idler pulleys find wide applications in various machinery and systems where belt-driven power transmission is employed. Here are some common examples of machinery and systems where idler pulleys are commonly used:
1. Automotive Engines: Idler pulleys are utilized in automotive engines to guide and maintain tension in the accessory belts that drive components such as the alternator, water pump, power steering pump, and air conditioning compressor.
2. Conveyor Systems: Conveyor systems in industries like manufacturing, mining, and logistics use idler pulleys to support and guide the conveyor belts, ensuring smooth movement of materials along the desired path.
3. HVAC Systems: Heating, ventilation, and air conditioning (HVAC) systems often incorporate idler pulleys in the belt drive arrangements to maintain proper tension and alignment of belts driving components like fans, blowers, and compressors.
4. Agricultural Machinery: Various agricultural equipment, such as combines, tractors, and harvesters, employ idler pulleys to guide and tension belts that drive components like belts for power take-off (PTO) systems, augers, and conveyors.
5. Printers and Copiers: Idler pulleys are used in printing and copying machines to guide and tension the belts that drive paper feed mechanisms, rollers, and other components involved in the printing process.
6. Exercise Equipment: Many types of exercise equipment, including treadmills, stationary bikes, and rowing machines, incorporate idler pulleys in their belt drive systems to guide and tension the belts that provide resistance or transmit power.
7. Industrial Machinery: Idler pulleys are commonly found in various industrial machinery applications, such as woodworking machines, textile machinery, packaging equipment, and printing presses, where belt drives are used for power transmission.
8. Power Tools: Belt-driven power tools, such as table saws, drill presses, and band saws, often utilize idler pulleys to redirect the belt path and maintain tension for efficient power transfer.
These are just a few examples, and idler pulleys can be found in a wide range of machinery and systems where belt-driven power transmission is employed. The specific design and size of idler pulleys may vary depending on the application and load requirements of the system.
editor by CX
2023-11-07